Looking to buy a vertical silo in Ahmedabad? Technofab India specializes in the design, fabrication, and installation of high-quality vertical silos for cement, fly ash, minerals, and other bulk powders. Located in Ahmedabad, we offer robust, made-in-India solutions that meet local industry standards. Our silos are engineered for durability, efficient material discharge, and maximum storage capacity in a minimal footprint, making them ideal for urban and industrial sites. Contact us for competitive pricing and expert guidance on your silo requirements. Learn more at Technofab India.
Vertical Silo Working Principle and Process Flow
Vertical silos are cylindrical structures designed for storing bulk materials like cement, fly ash, and grain. Materials are pneumatically conveyed or mechanically lifted into the silo from the top. The conical bottom, equipped with aeration pads, fluidizes the material to ensure a smooth, consistent flow during discharge. A dust collector prevents particulate release, while level sensors and load cells provide real-time inventory data. The controlled discharge system, often involving butterfly valves and feeders, ensures precise material delivery to mixers, weigh hoppers, or bulk tanker loaders. Our Ahmedabad-based team ensures a seamless installation and commissioning process, verifying all systems for optimal performance.
Types of Vertical Silos Available in Ahmedabad
- Welded Silos Fabricated in one piece at our Ahmedabad facility, these silos are ready for transport and direct installation, offering superior airtightness and durability for high-capacity projects.
- Bolted Silos Delivered in pre-fabricated panels, these silos are assembled on-site, a flexible option for remote sites or where transport restrictions apply. Ideal for capacities ranging from 50 to 2000 tons.
- Cement Silos Specifically designed for cement storage, these silos feature robust construction, high-efficiency dust filters, and aeration systems to prevent caking and ensure a steady material flow for RMC and batching plants.
- Fly Ash Silos Engineered to handle the low bulk density and abrasive nature of fly ash, these silos are equipped with specialized aeration pads and a steeper cone angle to ensure complete discharge.
- Modular Silos Designed for scalability, these systems allow for easy expansion by adding new sections, making them a cost-effective solution for growing businesses and phased projects.
Key Features of Our Vertical Silos
- Robust construction with high-grade steel, compliant with Indian and international structural codes.
- Efficient aeration systems and vibrators to prevent material bridging and rat-holing.
- Integrated safety features including pressure relief valves, handrails, and ladders with safety cages.
- Advanced instrumentation with load cells, level indicators, and high/low alarms for accurate inventory management.
- Customizable capacities ranging from 30 tons to 500 tons and beyond to suit diverse project needs.
- Factory-applied epoxy or polyurethane coatings for superior corrosion resistance and a longer service life in harsh environments.
Applications of Vertical Silos in and Around Ahmedabad
- Concrete and RMC Plants Providing sealed, high-capacity storage for cement, fly ash, and GGBS, ensuring uninterrupted supply and consistent mix quality.
- Ports and Logistics Serving as bulk storage terminals for a variety of powders, minerals, and grains, facilitating fast and efficient loading and unloading from ships to trucks.
- Chemical and Plastic Industries Used for the safe and clean storage of chemical granules, plastic pellets, and other sensitive materials, protecting them from moisture and contamination.
- Food Processing Units Offering hygienic storage solutions for flour, sugar, and other food-grade powders, meeting stringent food safety and sanitation standards.
Why Choose Technofab India for Vertical Silos in Ahmedabad?
- Local Expertise As a leading manufacturer based in Ahmedabad, we understand the local market, regulations, and climatic conditions, providing tailored and compliant solutions.
- Turnkey Solutions We offer a complete package from initial consultation and design to fabrication, site delivery, installation, and after-sales support, simplifying your procurement process.
- Quality and Durability Our silos are manufactured using high-quality materials and undergo strict quality control checks to ensure long-term reliability and minimal maintenance.
- Cost-Effective Our optimized fabrication processes and local presence reduce logistics costs, allowing us to offer competitive pricing without compromising on quality.
Silo Selection and Installation Process in Ahmedabad
The process of buying a vertical silo begins with a detailed consultation to understand your specific material, capacity needs, and site constraints. Our engineering team then designs a silo system, considering factors like wind load, seismic zones, and foundation requirements. Once the design is approved, fabrication begins at our Ahmedabad workshop. For welded silos, the finished structure is transported to the site. For bolted silos, panels are delivered for on-site assembly. Our experienced installation team handles the erection, calibration of instruments, and commissioning, ensuring a safe and fully functional system ready for immediate use.
Maintenance and Safety Tips
- Regularly check pressure relief valves and burst panels to ensure they are clean and functional.
- Inspect dust collector cartridges and replace them as per the manufacturer's schedule to maintain air quality.
- Calibrate load cells and level sensors periodically to ensure accurate inventory readings.
- Conduct visual inspections of the silo exterior for any signs of rust, cracks, or structural deformation.
- Implement strict safety protocols for working at heights, including fall protection and confined space entry procedures.
FAQs – Buy Vertical Silo in Ahmedabad
1. What is the typical lead time for a vertical silo in Ahmedabad?
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Lead times vary based on silo type (welded or bolted) and capacity, but typically range from 6 to 12 weeks from design finalization to installation. Our team will provide a specific timeline during the initial quotation.
2. Can you provide a silo for a small batching plant?
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Yes, we offer a range of smaller capacity silos (e.g., 30-50 tons) that are perfect for compact or mobile batching plants, as well as larger custom-built silos for major industrial projects.
3. Do you offer customization for vertical silos?
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Absolutely. We customize silos based on your specific needs, including capacity, height, material handling equipment (e.g., screw conveyors), instrumentation, and specific coatings to resist corrosion or abrasion.
4. What is the cost of a vertical silo in Ahmedabad?
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The cost depends on several factors, including capacity, material of construction, accessories, and location. Please contact our sales team with your project details for a detailed and accurate quotation.
5. What are the advantages of a bolted silo over a welded one?
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Bolted silos are easier and more cost-effective to transport, especially over long distances or to sites with access limitations. They can be dismantled and relocated, offering greater flexibility. Welded silos, however, offer a completely sealed, single-piece structure.
Contact Details
Talk to our specialists today for tailored solutions and fast assistance.
Company:
Technofab India
Phone:
+91 99044-09186
WhatsApp:
Chat on WhatsApp
Email:
technofabindia21@gmail.com
Website:
www.technofabindia.net
Address:
Plot No 4, Matruchhaya Ind Park, Nr. Kroma Paints, Dhamatvan-Vanch Road, Dhamatvan, Ahmedabad - 382440, Gujarat, India.